Making the sheath for the Sgian Dubh (Picture heavy)

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jojo

Need to contact Admin...
Aug 16, 2006
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England's most easterly point
I thought it would be interesting to make the sheath for my Sgian Dubh as a, sort of, tutorial.. I'll take pics as i go along, and post them on this thread. It may take a little while, because I am making it up as I go along..:D

I know in my head what I want the sheath to look like and what I want to be able to do: traditionally, tucked in the top of the sock (hope that's the right word;) ) but also, as a belt and/or neck knife. I hope I'll succeed in this..

So to start:
This is the knife:
DSCN0591.jpg


The front part of the sheath is going to be moulded rawhide, because its very strong and thinner than leather.The back is vegtan leather. The whole thing will be cover in either thin pig skin or some imitation snake skin.

I made the mould, nothing fancy or elaborate as you can see:

DSCN0601.jpg


The male part of the mould is slightly bigger than the actual knife, because its going to be partially lined inside.

These are all the bits and bobs I am going to use:
DSCN0607.jpg


first you have to soak your rawhide:
DSCN0602.jpg


Then you put it on the mould, I used some small brass pins to hold the hide tight before I put the top bit of the mould on and clamped. As you can see, the hide lies quite flat. Now you need to wait till its dry!
DSCN0608.jpg

End of part one....:D
 

John Fenna

Lifetime Member & Maker
Oct 7, 2006
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Pembrokeshire
I agree - it is a little known resource that should be better known!
I have made some pretty good rawhide lashings from these chews - it works realy well.
 

jojo

Need to contact Admin...
Aug 16, 2006
2,630
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England's most easterly point
As I said at the start, I am making this sheath up as I go along! So a couple of changes: the back is going to be rawhide too, I am going to use a brass D ring and add a belt loop with a large press stud. And I am going to cover the sheath with thin pig skin and dye it, as I don't want something that will clash with the grain of the burr Elm.


These pics show the moulded front after its dried , it's curled up along the waste parts, but the sheath itself hasn't.
DSCN0612.jpg


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After I cut it to size
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You may see how translucent the hide is
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The various parts so far
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All together
DSCN0619.jpg


The next step will be to plan, cut and fix the pig skin to the rawhide, both inside and out. I want to put pig skin on the inside to prevent the rougher rawhide front blunting the cutting edge and scratching the handle.

The rawhide for the back is thinner than the front part, with hindsight, I should have used the thinner one for the front too. But never mind, not doing it again!
 

jojo

Need to contact Admin...
Aug 16, 2006
2,630
4
England's most easterly point
Part 3! A few more pictures.

Before I cut the pig skin, I make a paper pattern rather than risking wasting good leather, and I can work out in which order to cut and glue the thin leather to the rawhide

DSCN0623.jpg


Rather than using the pattern to cut the pig skin and then glue it, I decide to glue the pig skin to the hide, it should make it easier to get a good fit
DSCN0621.jpg



These two pics show the finished back. Not perfect but not bad
DSCN0626.jpg

DSCN0624.jpg


The front part gets the same treatment, except I don't make a paper pattern as it's easier to work out what needs to be done
DSCN0627.jpg


The knife tucked in, nice and tight, it won't sliding out, even if upside down
DSCN0628.jpg


I have now dyed both parts inside and out but the light is too bad to take a pic. I'll do that tomorrow and hopefully finish the sheath.

ever used Kydex but rawhide is probably easier to use, you only need to soak it, mould it and you can protect it from moisture, I have used some Ronseal stuff (can't think of the name at the minute) on my rawhide mountainman knife sheath and also on my crooked knife sheath. It's really tough as old boot when dry, but easy to work when soaked.
 

jojo

Need to contact Admin...
Aug 16, 2006
2,630
4
England's most easterly point
Here is the finished sheath:

I am reasonably happy with the result. As I said, I made it up as I went along, and it shows! It does what I wanted it to do, hold the sheath nice and tight, is quite soft, not too big. The belt loop need a bit more dye and polish. It works very well, and I feel is safer than a press stud would be, but very easy to remove from the belt.
DSCN0629.jpg


Esthetically, it's not so good, I made the sides, where the stitching goes, too narrow. I had to drill the holes, because of the rawhide, but as it is a bit too narrow, some of the holes slipped out of line when drilling, making for some uneven stitching, which I don't like. The pig skin is very soft, and drilling through moved it a bit at each stitch hole, contributing to the unevenness of the stitching.
DSCN0630.jpg


The knife fits nice and tight, it won't slip our of this one.
DSCN0631.jpg


All in all, not too bad for having had no planning! It should be a bit bigger to give more room for the stitching, and also I should have curved the sides a bit more.

The end!:D

What do you think?
 

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