Revival of a terrible Splitting Maul

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Aristotle

Nomad
Jan 13, 2010
373
267
NW England
I found this fairly terrible 7lb maul at our scout hut. It apparently originally came from HSS.

The head had potential, but the handle was extremely flexible. Striking a log resulted in the handle bending, with terrible transfer of energy and a lot of vibration. It was unusable!

54980625819_baaa2edd87_w.jpg


The handle had a thin core of fibreglass with a plastic outer.

I took the head back to bare metal and tidied up the profile and edge. I blued it and gave it a couple of coats of Danish oil.

54980639019_cec3380e15_w.jpg


I fitted a new, straight, hardwood handle. I made a handle protector from a sleeve of inner tube, wrapped with paracord.

54980677310_a12b312659_w.jpg


It turned out quite well and it works well at splitting too
 
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I found this fairly terrible 7lb maul at our scout hut. It apparently originally came from HSS.

The head had potential, but the handle was extremely flexible. Striking a log resulted in the handle bending, with terrible transfer of energy and a lot of vibration. It was unusable!

54980625819_baaa2edd87_w.jpg


The handle had a thin core of fibreglass with a plastic outer.

I took the head back to bare metal and tidied up the profile and edge. I blued it and gave it a couple of coats of Danish oil.

54980639019_cec3380e15_w.jpg


I fitted a new, straight, hardwood handle. I made a handle protector from a sleeve of inner tube, wrapped with paracord.

54980677310_a12b312659_w.jpg


It turned out quite well and it works well at splitting too
Nicely done. I did the same with a cheap fibreglass handled splitting maul from Wickes, some years ago.
 
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Nicely done. I did the same with a cheap fibreglass handled splitting maul from Wickes, some years ago.
What is odd is just *how* absolutely useless this maul was with the original handle. A thin rod of fibreglass coated in plastic may have been resilient, but, with a 7lb head, hopeless for the task so would have lasted almost forever.

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People apparently rented them in the past. They can't have split much wood....

It is far more effective now. A well-fitted, and glued, paracord handle protector is always good.

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I gave up using a splitting maul about 5 years ago, a farmer friend of mine convinced me to go light and sharp and get a Fiskars axe. I now have three Fiskars in different sizes, and after 30 years or so of using a Maul, I simply cannot understand why anyone would use a 7lb maul.

Light, fast and sharp is, without any doubt, the way to go. If you have never used a Fiskars, give it a go, I was very sceptical, but would simply never use a maul again…….I split an awful lot of wood!
 
I would be interested to try a Fiskars X27(?)

A friend has a sharp Fiskars style axe.

We were splitting large sections of beech tree wood recently. I was using a friend's 6lb Roughneck maul that I had improved a bit, re-profiling, better bevel and sharpening from its original bludgeon like state. It was somewhere between a trad maul and a Fiskars. It worked very well.

(This is the 6lb Roughneck maul when I was part-way through improving it)
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I was able to split more big stuff than the guy with the "Fiskars" type. I am fitter (and regularly swing kettlebells and Maces) , but his was getting stuck far more often.

The revived HSS traditional maul does need a bit more tuning.
 
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