I can't claim any credit for the design, but here are some pictures of how I made a copper bopper (soft hammer) for flint knapping. Antler would have been used traditionally for this purpose, but if you can't get hold of antler, this is a quick and easy way to get something that you can start working with.
To start with, go to the annual Bushmoot, find one of the native Spamels :You_Rock_ and ask him nicely to let you have a bit of old lead pipe. He may well throw in a couple of copper end caps. Allow the lead and copper to mature for nearly three months then get off your behind and start doing something.
You will need a small ball-peen hammer, and another hammer.
Beat the copper end cap over the round end of the ball-peen hammer until you have moulded int into a roughly hemispherical shape.
Cut up some lead into small pieces...
...and put them into the rounded end cap. You could use a pan to melt the lead, but the end cap forms a nice crucible and you don't then need to pour the lead.
Melt the lead using a blowtorch (remembering to avoid breathing any fumes), and leave it to cool down. The remnants of a bow-drill hearth board form a good cup to support the cap while it cools down.
Whittle a piece of wood into a suitable handle so that the end cap is a nice tight fit over the end of it...
...and glue the cap onto the end of the wood using epoxy or other strong glue and voila you have a copper soft hammer.
I'm still waiting for the glue to set, so I haven't tried it out yet, and the handle will need a little bit of sanding. I used a 22mm end cap, but for finer work a 15mm cap would probably be more suitable.
Thanks for looking.
Geoff
To start with, go to the annual Bushmoot, find one of the native Spamels :You_Rock_ and ask him nicely to let you have a bit of old lead pipe. He may well throw in a couple of copper end caps. Allow the lead and copper to mature for nearly three months then get off your behind and start doing something.
You will need a small ball-peen hammer, and another hammer.

Beat the copper end cap over the round end of the ball-peen hammer until you have moulded int into a roughly hemispherical shape.

Cut up some lead into small pieces...

...and put them into the rounded end cap. You could use a pan to melt the lead, but the end cap forms a nice crucible and you don't then need to pour the lead.

Melt the lead using a blowtorch (remembering to avoid breathing any fumes), and leave it to cool down. The remnants of a bow-drill hearth board form a good cup to support the cap while it cools down.

Whittle a piece of wood into a suitable handle so that the end cap is a nice tight fit over the end of it...

...and glue the cap onto the end of the wood using epoxy or other strong glue and voila you have a copper soft hammer.

I'm still waiting for the glue to set, so I haven't tried it out yet, and the handle will need a little bit of sanding. I used a 22mm end cap, but for finer work a 15mm cap would probably be more suitable.
Thanks for looking.
Geoff