For Bob, I think I may have found an improvement on the original design as for me its the panel drop out that makes assembly difficult.
here's an idea you can try see how you get on. I replicated the extra tag with some thick gaffer tape and the 2 panels held together better than without. If you are not fighting gravity on the initial build I think it would help to have the panels kind of locked until you get enough pieces in place for it to naturally hold together. This would need to be done on all corners.
probably need to try different gaps for the best fit I went for material thickness 0.6mm to loose at 1.0mm. Tighter may not necessarily be better and I think the little lift on the edge "Small Tag" stops the drop out unless the panel is lifted and moved back to the gap at the same time at both ends.
Hope that helps,

here's an idea you can try see how you get on. I replicated the extra tag with some thick gaffer tape and the 2 panels held together better than without. If you are not fighting gravity on the initial build I think it would help to have the panels kind of locked until you get enough pieces in place for it to naturally hold together. This would need to be done on all corners.
probably need to try different gaps for the best fit I went for material thickness 0.6mm to loose at 1.0mm. Tighter may not necessarily be better and I think the little lift on the edge "Small Tag" stops the drop out unless the panel is lifted and moved back to the gap at the same time at both ends.
Hope that helps,

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