I had a similar issue a year or so ago shipping a bow to someone in the UK. I looked on the US Postal Service website and the shipping restrictions were a little confusing, but it seemed like the bow was within the limits. So, after getting it all boxed up, I went to the nearest post office only to be told it was larger than the allowed shipping dimensions. I called UPS, and that was quickly ruled out when they quoted over $300, if I recall correctly. I eventually ended calling a different post office in another town and explained the problem. Within 5 minutes, the lady at this post office determined I was well within the dimensions and gave a much more reasonable rate of around $70, and I got it shipped that day. I guess a lot depends on who you're dealing with, and how knowledgeable they are or willingness to help. Glad you sorted it out, I know it can be a very frustrating experience.