Getting rid of a second bevel

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Tommyd345

Nomad
Feb 2, 2015
369
4
Norfolk
Hey all!!

This is my first post here so apologies if I am in the wrong place for this topic!
Now I work at an outdoor activity centre and we have about 30 mora companion knives we use for bushcraft knife skills sessions we do for kids. Now the knives are my babies, I sharpen them as soon as they don't sit on my nail!
The issue is that somebody incorrectly sharpened ALL of them, at a silly angle and has made a small second bevel on each knife. Now they really went to town on these knives, I spent 6 hours with a course stone and managed to just about fix one knife, but I cant get the edge back to Remotely sharp!
So my two questions: first, is there a faster way to fix the knives? (Preferably not on an angle grinder)
Second, any suggestions on what I did to the first one to make it so awkward? I'm assuming I spent more time on one side (carelessness on my part) but is that the only option?

Thanks all that help!
 

david1

Nomad
Mar 3, 2006
482
0
sussex
97209d1390261079-6x48-belt-sander-belt-grinder-conversion-zoomie-belt-grinder-011.jpg
 
Sep 11, 2014
418
33
Maidstone, KENT
The problem is that a lot of metal must be removed to get back to a Zero-grind Scandi edge.
Perhaps starting with a coarser stone might help ?

Automation is an option, but care must be taken not to overheat the edge.
 
The issue is that somebody incorrectly sharpened ALL of them, at a silly angle and has made a small second bevel on each knife. Now they really went to town on these knives, I spent 6 hours with a course stone and managed to just about fix one knife, but I cant get the edge back to Remotely sharp!

Welcome!
Unfortunately my first thought is that the person who sharpened the knives used a high speed grinder in which case, the temper is gone unless they were incredibly skillful.
If they used a jig and hand stones, then the knives are worth fixing - just with lots of work involving a belt grinder used slowly.
With the one fixed knife the problem is likely that there are tiny bits of the secondary bevel remaining. You could see that with a lens if you can borrow one - or just keep working until they are gone. Once the one fixed knife is sharp, if it retains an edge then it's just work to rescue all the knives. If edge holding is gone then all is lost because they are de-tempered and ruined.
 

mrcharly

Bushcrafter (boy, I've got a lot to say!)
Jan 25, 2011
3,257
44
North Yorkshire, UK
What a nightmare!

I think you either have to give up and just maintain the edge with a strop, or look for someone with a powered wetstone.
 

Tommyd345

Nomad
Feb 2, 2015
369
4
Norfolk
Thanks for the input guys, I had a go on the angle grinder with the worst one to see if it would do any good, in short it didn't! The company isn't willing to pay for anything more than about 20 quid so I'm just going to order the corse-est stone I can find and get it done, and meanwhile keep the edges keen with a strop :) Iv got some long days ahead!
 

mountainm

Bushcrafter through and through
Jan 12, 2011
9,990
12
Selby
www.mikemountain.co.uk
Thanks for the input guys, I had a go on the angle grinder with the worst one to see if it would do any good, in short it didn't! The company isn't willing to pay for anything more than about 20 quid so I'm just going to order the corse-est stone I can find and get it done, and meanwhile keep the edges keen with a strop :) Iv got some long days ahead!


Does the company pay you? If so that's not an economical use of your time at all - for £90 you'd get 30 new knives
http://www.building-supplies-online...bqVJqlDo63tkYA3TnRzc1Fh5J9zhSR1ej0aAjgo8P8HAQ

they'd probably even claim the vat back.
 
Thanks for the input guys, I had a go on the angle grinder with the worst one to see if it would do any good, in short it didn't!

It takes a lot of skill, experience and patience to sharpen stuff with an angle grinder, and often that will remove any remaining temper. The one tool which might help, if you can borrow one, is a portable belt sander. If you secure that with belt up, and use a new belt, then it will remove metal fast without overheating if you go slowly and with a light touch. Unfortunately, if you clamp the knife and hold the sander, then because of the weight of the sander, you'll overheat the knife. Many hobby woodworkers have a table sander, but then you'll have to move it outdoors in order not to trigger an explosion caused by a spark from grinding metal and wood dust suspended in the air.
 

demographic

Bushcrafter (boy, I've got a lot to say!)
Apr 15, 2005
4,694
712
-------------
I must be in a minority here cos I don't have a problem with secondary bevels.
In fact I'd go as far as to say that knives sharpened to very acute angles are inclined to roll the edge when cutting wood.

In just the same way that plane irons and chisels do when working hardwoods at very acute bevel angles. Pretty much the most acute angle a paring chisel gets is about 15 degrees and even though they are being used in about the best conditions they could do with a bigger angle when working some hardwoods.

Then people go out with a zero degree scandi, ground to nine degrees or whatever and expect the blade not to roll when they batton it into a bit of hardwood? Get real.
 

nephilim

Settler
Jul 24, 2014
871
0
Bedfordshire
Coarsest stone I've used to remove an edge was a kerb. Some idiot sharpened an axe I had and did such a bad job that I spent an hour on a kerb grinding the old edge away...then went to my whetstones to put a new one on and finished it on a car window to hone the edge then stropped it.
 
Sep 11, 2014
418
33
Maidstone, KENT
I must be in a minority here cos I don't have a problem with secondary bevels.
In fact I'd go as far as to say that knives sharpened to very acute angles are inclined to roll the edge when cutting wood.

In just the same way that plane irons and chisels do when working hardwoods at very acute bevel angles. Pretty much the most acute angle a paring chisel gets is about 15 degrees and even though they are being used in about the best conditions they could do with a bigger angle when working some hardwoods.

Then people go out with a zero degree scandi, ground to nine degrees or whatever and expect the blade not to roll when they batton it into a bit of hardwood? Get real.

Scandi to Zero is a specialist tool not suited to most stainless steels, not suited to certain hardwoods, & defo not suited to batton-ing.
It does however have it's place in carving, the reason being a much shallower angle of 'attack' when biting into the wood.
 

Tommyd345

Nomad
Feb 2, 2015
369
4
Norfolk
Does the company pay you? If so that's not an economical use of your time at all - for £90 you'd get 30 new knives
http://www.building-supplies-online...bqVJqlDo63tkYA3TnRzc1Fh5J9zhSR1ej0aAjgo8P8HAQ

they'd probably even claim the vat back.

Well the manager isn't exactly the brightest of sparks, they would rather pay for me to do them all individually! (I do sometimes wonder how they think!)
Oldjimbo, I'm defiantly going to try and get hold of one, I reckon the maintenance chaps have got one in a shed somewhere :)
So does sandpaper work better than a whetstone? Or is it just faster/easier?
 
I must be in a minority here cos I don't have a problem with secondary bevels.

That's an opinion. I hate secondary bevels with a passion and that's also an opinion.

But here people disappear or die on a regular basis in the fall because their knife with secondary bevel doesn't work in really wet conditions. And having been out with some top of the line survival knives which didn't work when a Mora made fire lighting trivial - I'm pretty stuck to my opinion.
 

demographic

Bushcrafter (boy, I've got a lot to say!)
Apr 15, 2005
4,694
712
-------------
That's an opinion. I hate secondary bevels with a passion and that's also an opinion.

But here people disappear or die on a regular basis in the fall because their knife with secondary bevel doesn't work in really wet conditions. And having been out with some top of the line survival knives which didn't work when a Mora made fire lighting trivial - I'm pretty stuck to my opinion.

Surely you must be talking about some serious angle on those secondary bevels if its stopping the knife from cutting?

By secondary bevel I'm NOT referring to something a monkey used a concrete step to sharpen it to a 90 degree edge.
 
Gosh I keep having posts disappear..

Surely you must be talking about some serious angle on those secondary bevels if its stopping the knife from cutting?

By secondary bevel I'm NOT referring to something a monkey used a concrete step to sharpen it to a 90 degree edge.

Basically people have had real problems with expensive knives around here. I did too in the early days, too which I attributed to lack of skills. Then I began to use Scandi knives which worked. Admittedly I put lots of work into my (mostly) cheap Scandis. Then it became the craze to have thick knives and even gather wood by prying. So I got a set of Falknivens, and even a Benchmade. They arrived paper slicing sharp so off I went to give them a try. They all failed miserably, but I had a little Mora in my pack and it worked fine.

I'm a pretty stubborn person which only increases with age, so I chose the H1 and A1 to work with, and with big diamond stone and drywall sanding pad loaded with emery I would go and spend time on our coast trail trying my prying skills and honing. Neither went well but I'd started with the idea of seeing if I could match all the stories of prying - and the H1 and A1 are certainly strong enough. Apparently damp wood is as hard to pry apart as it is hard to make fine enough fuzzies to light fires with. I'm certain of that since when all else failed I took along a 5' railway pry bar - same result. I do follow things to the end. I kept honing and trying the H1 until it came into shape. That took some time, and now it's a proper Scandi with precise bevels - but it does work as well as a Mora. The problem is that the factory grinding isn't that great so using a small belt sander on it will just accentuate that. As I used large flat abrasives on it, it became apparent that the bevels had first been finished on some large round stone, then finished with a belt grinder - neither with precision. So when flat honed scratches are left in the middle section which is still slightly concave. Even semi properly finished though, it worked as well as any Scandi (because it has a continuous curve of edge), and surprised me by how well it split with a baton. Since it is thicker, if it is made into a better wedge then it opens a crack wider than a Mora and so is much more effective. Properly finished ones are now popular with some guides for those reasons. The A1 had even worse grind issues than the H1 and is bigger. It took me two years of occasional honing to get it finished. Now it's a big Mora with well finished bevels it works well, but it did not begin to work well until it was almost finished. Same batonning potential as H1. Then I put it away since a Norlund hatchet beats it in utility for the same weight but a lesson was well learned. I put a wide bevel on the WM1 but then gave up with it and the F1 for the following reasoning..

Sometimes many years of experience lead us to conclusions which are wrong. I tried machetes here for clearing and with some stuff they bounced off no matter how sharp, and where they did work, the edge was reduced to being like a saw in short order. I tried fine honing coarse honing and various angles. I gave up and moved to goloks which worked great on everything. Years went by and then I was told by a friend that if I flattened the (what looked) flat sides of a machete and then put on an acute convex at the edge, that the machete would then cut and the edge last. And it worked despite seeming impossible to me. I've since tried it on flat ground knives to uniform the sides, and seen a dramatic improvement. Just how the tiny top shoulder of a V secondary bevel could have such an effect has to be tried to be believed. The F1 and WM1 would involve too much removal of metal to be worthwhile, and in any case wouldn't be acute enough. What surprised me was the effect on a blade acutely convexed at the edge, since there isn't much apparent shoulder.

So in this damp place, if I put on an acute V edge - really precisely using a jig, then it wouldn't work. I bet you can guess how I know that. But it could well be that with a huge amount of work on the rest of the knife it could. I know that it sounds ridiculous that tiny top shoulders can influence bevels but experience tends to show that it does.

A neat kitchen experiment, if you watch the video at the bottom of this page:
http://www.chefknivestogo.com/cckcleaver1.html
Yep slicing an onion. The horizontal cuts are the dangerous ones. How well does your kitchen knife do that, with secondary bevels?
 

User3326

Tenderfoot
Jan 31, 2015
54
0
UK
A stone is not going to stay flat for long, especially considering all the use its going to get. You'll want 2 of the same stones so you can flatten them against each other periodically to keep them from hollowing out. A stone will last longer but it needs to be looked after properly. You'll get a slight convex on a scandi after not to long if your removing a lot of stock on a stone that's gradually hollowing out.

I'd go to screwfix get a big roll of 60 grit aluminum oxide paper ( for stock removal) and several different grade wet and dry paper. Then use British Reds Sharpening guide on this forum. Gonna take you a long time though.
 

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