Etching Metal

g4ghb

Bushcrafter (boy, I've got a lot to say!)
Sep 21, 2005
4,323
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Wiltshire
I had a go tonight too! - but my camera dosn't like taking pictures at night! :( (something to do with being past its bed time or low light levels or something!:lmao: )

Anyway was supprised how easy it was - the hardest bir was getting the nail varnish off again...... In fact it coats so well I have a nice pink etch! :eek: lol

Being a chicken I tried it on a junk knife I have that I use for my fire steel so it now looks quite fetching!

I'll take a piccie tommorow all being well!


shadow57 said:
At last someone has done one...and it looks good too :D :D :D
 
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Lost_Patrol

Guest
Yep....I had the same problem....I suppose nail varnish remover is needed

I used my wifes nail varnish remover and it came off in seconds. Maybe this was because the varnish didn't seem to set fully. The surface was hard but underneath it was still a little tacky - even after 2 hours. As I'm not a regular varnish user I don't know if this is normal ;)
 

Big John

Nomad
Aug 24, 2005
399
0
52
Surrey
Firstly, fantastic thread, thanks Shadow.

I might be getting carried away here, but do you think it would be possible to etch out a branding iron face? I guess the etch would have to be a couple of mm deep for it to work, does that sound likely?
 
Big John said:
Firstly, fantastic thread, thanks Shadow.

I might be getting carried away here, but do you think it would be possible to etch out a branding iron face? I guess the etch would have to be a couple of mm deep for it to work, does that sound likely?
Having had a play with this (Sorry, no pics, got carried away :rolleyes: ) I would say yes, but you may find you'll get an undercut as the etching gets deeper
 
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Lost_Patrol

Guest
I would agree with Motorbike Man. It just took a couple of minutes to etch mine and it was quite deep. If you etch for a long time, you could probably achieve any depth you need (providing you have enough cotton buds). I used a 12v alarm battery, but I don't know if a higher voltage you give a deeper etch.
 

BobFromHolland

Need to contact Admin...
Jan 9, 2006
199
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Rotterdam, NL
It's a brilliant trick! Really easy with houshold materials. Marked my Letherman wave right away!

I agree with Motorbike Man, you will probably get an undercut with this method.

A similar process is used for high precision drilling in really hard materials (like turbine blades) and is called chemical drilling. In order to keep dimensions stable you then use a hollow probe as a conductor in stead of a cotton bud. The probe is coated on the outside so that the etching (drilling) is only realised at the tip. The acid (or salt water) is pumped through the probe and the probe is then slowly lowered through the metal.

It is not easy to do yourself at the kitchen table, but I hope this background info helps to understand the processes.
 

Ogri the trog

Mod
Mod
Apr 29, 2005
7,182
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Mid Wales UK
BobFromHolland said:
A similar process is used for high precision drilling in really hard materials (like turbine blades) and is called chemical drilling. In order to keep dimensions stable you then use a hollow probe as a conductor in stead of a cotton bud. The probe is coated on the outside so that the etching (drilling) is only realised at the tip. The acid (or salt water) is pumped through the probe and the probe is then slowly lowered through the metal.

It is not easy to do yourself at the kitchen table, but I hope this background info helps to understand the processes.

So perhaps a small insulated electricians screwdriver, with the tip ground away till it's level with the insulation might work. You'd have to scrape some more insulation away further up as somewhere to attach the other electrode.


I feel a project coming on.....

Ogri the trog
 

BobFromHolland

Need to contact Admin...
Jan 9, 2006
199
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Rotterdam, NL
Ogri the trog said:
So perhaps a small insulated electricians screwdriver, with the tip ground away till it's level with the insulation might work. You'd have to scrape some more insulation away further up as somewhere to attach the other electrode.


I feel a project coming on.....

Ogri the trog

You could also try to nail-polish the side of a peice of (copper) cable.

I guess you would then need a complete droplet of salt water on your knife. Mind that the corrosion will 'eat' from both the knife and the electrode, so you will need to regularly sand the electrode tip and refresh the salt water. The hard part is to keep a small distance between electrode and knife. If you make contact you'll create a short circuit that is hard on the battery, but doesn't etch.

Best of luck!

Bob
 

Grimnir

Forager
Jun 24, 2006
117
2
54
Northants
That is great, I also didn't know it was possible withour fancy equipment. I'm going to have to have a go at this.

Have a rep point, you deserve it :)
 

Bootstrap Bob

Full Member
Jun 21, 2006
407
9
52
Oxfordshire
Excellent post Shadow57 and well done to those who have succeeded, very impressive.
I'll try and have a go at this when I find some time, I was toying with the idea of an engraving tool for my Dremmel but this is a good alternative. Never thought about etching :thanks:

Bootstrap
 

Zodiak

Settler
Mar 6, 2006
664
8
Kent UK
Do you think that this would work with other metals eg Alluminium and Brass?

i.e. could I etch my name on my trangia?

Two days later...

Well yes you can sort of! usintg the method above exactly as it is you end up with a reasonable etch, except it comes out aluminium coloured!

Once you know its there then its reasonably obvious but it doesn't leap out at you like it does on steel. Its reasonably deep but I reckon that I could sand it off in in a few minutes although this would weaken the stove. I would show a picture but its got my name and post code on it! :(

As part of my job I used to etch printed circuit boards and used indellible ink pens for resist which allowed very delicate track layouts. For my next experiment I am going to try a band of celtic knot pattern by drawing the bits I want left with the pen, leaving the bits to be etched exposed. I will probably use tape to protect the border.

This time I will take a photo unless nothing at all happens in which case I won;t bother :lmao:
 

Exbomz

Full Member
Oct 19, 2004
198
0
East Sussex
I had a go on some stainless steel and it works great, :notworthy but the etching did not blacken. I'm rehandling/modifying a Puma knife and tried on the tang to check the results.

I was surprised how agressive it was - after about 5 minutes the depth of etch was significant (more than could be ground out) so I would advise newbies like me to use a test piece first. I wondered whether this might be the salt concentration that made it react quicker - any thoughts?
 

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