Hi All,
I havent had too much time to work on this for quite a while, but I recently got the all leather sword sheath (OK, scabbard ) done after some inspiration from Hamish's work. Hence this post. My original scabbard was going to be a wooden cored, wet moulded leather job, but that isnt yet finished. I have done the wooden part and it is a nice fit, but not the leather covering etc yet. It will come, in time.
I have had a long term hankering to make something complex, which required some varied craft work, such that I could make every single piece of the item myself. After reading quite a lot about them, I decided on a Ewart Park leaf style bronze sword. There is something very natural and sinuous about the shape that just kept me coming back to it. I am no swordsman, but the sword seems to have a nice balance to it. It is not a user - it is only mildly sharp and has no hammered edges, but even so I dont think I would want to be caught round the ear with it!
I cast the sword blade on a Will Lord bronze casting course. Before the prices went up....It was a great long weekend, plenty of hard and dirty work, but there is something about the whole fire and metal thing. I guess I dont need to explain to you lot. The most magical part was when the bronze is flickering in the retort at the correct rate which is telling you it is hot enough, and then pouring the molten metal. That is quite someting.
When I got the blade home I spent some time cleaning the casting up further and then polishing as best I could. Bronze is HARD to work with. After some further research I decided to make the handle scales from hard maple, attached with some glue and rivetted on. Drilling the rivet holes and hammering the rivets were two extremely (!) nervous jobs.
Here is a picture of the sword straight out of the cast, next to the model
Here is a shot of the sword after the polishing:
Here is the finished sword in the leather scabbard. Note the over-the-top pommel made from zebrano. It and the maple scales were oiled. It has a nice chatoyance when rolled around in sunlight. I just couldnt help myself.
There are more pictures and some videos on my active (second) Flickr link below if anyone wants to see more. I will post again when the wood/leather scabbard is done.
Cheers, Bob
I havent had too much time to work on this for quite a while, but I recently got the all leather sword sheath (OK, scabbard ) done after some inspiration from Hamish's work. Hence this post. My original scabbard was going to be a wooden cored, wet moulded leather job, but that isnt yet finished. I have done the wooden part and it is a nice fit, but not the leather covering etc yet. It will come, in time.
I have had a long term hankering to make something complex, which required some varied craft work, such that I could make every single piece of the item myself. After reading quite a lot about them, I decided on a Ewart Park leaf style bronze sword. There is something very natural and sinuous about the shape that just kept me coming back to it. I am no swordsman, but the sword seems to have a nice balance to it. It is not a user - it is only mildly sharp and has no hammered edges, but even so I dont think I would want to be caught round the ear with it!
I cast the sword blade on a Will Lord bronze casting course. Before the prices went up....It was a great long weekend, plenty of hard and dirty work, but there is something about the whole fire and metal thing. I guess I dont need to explain to you lot. The most magical part was when the bronze is flickering in the retort at the correct rate which is telling you it is hot enough, and then pouring the molten metal. That is quite someting.
When I got the blade home I spent some time cleaning the casting up further and then polishing as best I could. Bronze is HARD to work with. After some further research I decided to make the handle scales from hard maple, attached with some glue and rivetted on. Drilling the rivet holes and hammering the rivets were two extremely (!) nervous jobs.
Here is a picture of the sword straight out of the cast, next to the model
Here is a shot of the sword after the polishing:
Here is the finished sword in the leather scabbard. Note the over-the-top pommel made from zebrano. It and the maple scales were oiled. It has a nice chatoyance when rolled around in sunlight. I just couldnt help myself.
There are more pictures and some videos on my active (second) Flickr link below if anyone wants to see more. I will post again when the wood/leather scabbard is done.
Cheers, Bob
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