Restoration of an old axe

  • Come along to the amazing Summer Moot (21st July - 2nd August), a festival of bushcrafting and camping in a beautiful woodland PLEASE CLICK HERE for more information.

oetzi

Settler
Apr 25, 2005
813
2
65
below Frankenstein castle
I never met my grandfather, who died in 1955. Of the three things I inherited from him, one is an old axe.
A professional soldier who had served four years in Flanders, he joint the german police after the great war. Being sick of the political riots in Berlin in the twenties he asked for a transfer to the Gendarmerie.
Upon leaving he was giving this axe from his colleagues as a farewell present. I am sure they made some jokes on his expense at this occassion, since he was to be posted in eastern Prussia in the middle of the winter (my grandmother told me once that they had to travel in an unheated car at -30 degree Celsius). So he obviously needed an axe.
The handle was in quite a bad shape, when I decided to restore it
Image00006.jpg

Image00005.jpg

and the head was very loose fitting, having about 20mm of axial play. The head itself was in a good condition. No mushrooming of the poll, no deformation of the eye but lots of scratches and a nonexisting edge. Interstingly, the eye was not tapered, but straight. Which was to give me a bit trouble later when re-fitting the head.
The aim of my restoration was not to get the axe in perfect working order again, but to preserve as many parts of it as possible. Therefore I decided to reuse the original handle by simply shorten it a bit. This was possible since the shoulder was quite long and I had done something like this before with a badly hung Wetterlings.
The handle was hammered as far out of the head as possible and then sawn off. The rotten and splintered wood at the upper and lower edges were filed of and the surfaces sanded plan.
Image00008.jpg

Image00009.jpg

Pieces of seasoned hardwood were screwed on and then holes drilled to accomodate wooden pegs.
Image00010.jpg

The wood was then attatched to each other using Ponal and three pegs on each edge. Due to the irregular shape of the handle it wasnt possible to use clamps everywhere. On the upper edge most of the pressure was applied with special screws as used for chipboard. After the shoulder was filed in shape the lower edge could be be attatched with the clamps.
Image00011.jpg

The handle was then filed in the right shape.
Image00004.jpg

The head was pitted from corrosion on the inside.The diamond-coated tip of a special drill on my Proxxon tool soon removed the worst bumps.
Image00007.jpg

Then it was simply a matter of fitting the head correctly and adding the wedges.
4b8bb898.jpg

Image00016.jpg

The little holes from the screws, those who were still visible,
Image00012.jpg

had to be closed with handmade pegs. For this purpose small pieces of wood (ca 3x3x15mm) were sawed off the leftowers of the used hardwood, roughly wittled in shape and lightly hammered in together with some glue.
Image00014.jpg

Image00015.jpg

576e2139.jpg

Half an hour working on the edge with several waterstones ranging rom 80-600 grid made it look half decent again.
9a25e25a.jpg

fb928097.jpg

In this stage, it looked like an axe again.
7a029d13.jpg

Unfortunately, the straight eye had caused the handle to slip 2cm further on the handle than I wanted. From an original lenght of 59cm I am now down to 53cm.
Here the axe is in direct comparison with GBA`s SFA and LFA:
c21cfbab.jpg

There is still a lot to do:
-dyeing the replacement wood to get a uniform apearance
-soaking the head in linseed oil/refined turpentine
-making a decent sheat
-creating a good edge.
This wont be an axe to carry in the wilderness for a couple of month or to do heavy felling. For this purpose I would had to have fitted an entirely new handle. I will exhibit it in my livingroom and, since this is still a tool, sometimes use it for small chores in the woods like making a fire for a brewup.
Right now, I am quite proud of my work.
 
It looks a lovley axe and you did a great job.

I have several axes/hatchets I ought to spruce up (also a billhook I found in a skip) Ill have to sort them out.

Most of my woodworking tools I inherited from my own grandfather, who was a carpenter.

(Im too clumsy to do most things)
 
Beautiful axe. I'm envious! Good job of re-hefting!:You_Rock_

The linseed oil treatment for the haft is an excellent idea. It gets very dry during winter where I live and any of my axes or hammers that haven't been treated end up with a loose head.

PG
 
A very good tutorial and clear pics. I admire the attention to detail and the conservation of so much of the original
 
Tengu said:
It

(Im too clumsy to do most things)

Its been the first time for me to do something like this!
Just give it a try, you will be surprised about what you are able to do with time and patience. And you have the advantage of having all the tools necessary.
The missing pic can now be seen up there and here:
http://i13.photobucket.com/albums/a273/Supercorsa/c21cfbab.jpg
Sorry for the somewhat reduced quality, but I cant add pictures into the posting yet.
 
I sorted out my axes today.

I have 2 axes, 2 hatchets and the billhook.

Im busy this week, but Ill put pics up when I have the time
 

BCUK Shop

We have a a number of knives, T-Shirts and other items for sale.

SHOP HERE