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Arrived safe and sound today Dave.
Stunning blade which leaves me wondering if I can do it justice in wood and leather.
Cheers , Simon
 
I've found a lovely silvery lump of bog oak for the handle which will be big enough for my
huge paws but I'm seeking advice.
Am I ok to keep the oak in one piece for strength and cut a slot in one side for the tang?
My idea is to cut the slot and fit the handle with epoxy and three pins and a lanyard tube.
I will then fill the open slot with epoxy and bronze powder and carve the handle to fit me.
Am I ok to drill the tang on this blade to make this work?It seems like a good idea to me
now but will be difficult to undo if it goes pear shaped.:yikes:
What think you?
Simon
 
its a different approach to fitting a stick tang, but it should work. Normally you would drill a hole up the length of the wood and then burn/rasp/saw/chisel a slot for the tang to fit in (you don't need to use the full length of tang). I've seen some people saw the block down the centre and carve a channel for the tang before gluing (and sometimes pinning) it back together, this leaves a seam down the middle of the block that can either be left barely visible or made a feature of with a liner of some sort (this is a bit like a mortice construction).

As for drilling the tang, you should have no trouble but if you do then try heating that area with a blowtorch for a while to normalize it further (I draw the temper from the tangs, but sometimes you need to heat a bit higher to a dull red). Make sure you protect the blade from the heat with a wet rang or couple of bits of metal clamped on to keep it cool.
 
why thank you very much :) I'll have to make some more up soon. I know I've a few damascus blades waiting to be ground (already heat treated) and the tail end of the billet that produced that blade to use up too. I wonder what will crawl out of the workshop...
 

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