A while back the eldest, on seeing me trying to disembowel myself while using a draw knife on my reclaimed wood draw horse ( with the wonky back leg as perhaps i shouldn't have let a 13 year old drill the mounting hole ). knitted me a oblong of butted chain armour using steel split washers from the hardware shop. This has sat around for several years while I proceeded to very nearly maim myself. So yesterday I finally started on making a backing and harness, of sorts so i can actually use it..
The backing is 21" x 10" of 5mm veg tan which I've treated on the outside with hot beeswax rubbed in with a spoon under a hair dryer. There wasn't enough length in the biggest piece of suitable leather I have left to make integral straps at the top so I sewed on a couple of pieces of 1 1/8th" wide leather to hold the ex 1937 Pat' brass buckles I used. I filed the straps a bit thinner on the inside where they go around the buckles to make sure whatever straps I fit will be able to pass through. I used 1mm linen thread waxed by running it through a block of, well, wax for all the sewing.
I then, after marking out, punched a series of holes 1/2" apart all around, that was a pain as by then it was after a reasonable hour to be hammering so i used some plier like punches and by the end my hand was quite sore.
The most time consuming part was however fixing the chain to the backing. Starting at the top I ran some heavy, very strong butchers string from the back, through the top line of rings and back through the leather at the opposite corner. using a large eyed sailmakers needle I then proceeded to go through each of the punched holes in turn, over the string on the outside between the chain links and back through the same hole, pulling everything tight as I went along. The links have rounded edges and the string has proved to be very abrasion resistant in the past. We'll see how it goes anyway.
I did the bottom next and then the sides.
Next I will rig a padded neck strap. I'm tempted to use a spare Berghaus side pocket conversion into a small back pack strap ( the army copied them for the PLCE bergan ) but I'll have a root through the box of various straps, yokes and bits of webbing to see if anything more suitable is there.
I'm desperately short of buckles so rather than make one from scratch as i should have I used a roll pin one that wasn't perfect for the job but will do and can be replaced easily enough in the future. I'm also out of belt leather, well, belt leather that's long enough to go around me, so sewed a flat D ring ( not sure what the proper name is) that at a later date I can sew a belt end around but which for the time being I can slip a normal belt through and either punch a extra hole in near the buckle end of the belt to make a short loop with a long tail or just use the buckle as a toggle to stop the thing being pulled through.
I'm in two minds weather to back the whole thing with glued on felt, probably not as I tend to wear thick shirts anyway.
Anyroad house work to do so that's all for now.
ATB
Tom
The backing is 21" x 10" of 5mm veg tan which I've treated on the outside with hot beeswax rubbed in with a spoon under a hair dryer. There wasn't enough length in the biggest piece of suitable leather I have left to make integral straps at the top so I sewed on a couple of pieces of 1 1/8th" wide leather to hold the ex 1937 Pat' brass buckles I used. I filed the straps a bit thinner on the inside where they go around the buckles to make sure whatever straps I fit will be able to pass through. I used 1mm linen thread waxed by running it through a block of, well, wax for all the sewing.
I then, after marking out, punched a series of holes 1/2" apart all around, that was a pain as by then it was after a reasonable hour to be hammering so i used some plier like punches and by the end my hand was quite sore.
The most time consuming part was however fixing the chain to the backing. Starting at the top I ran some heavy, very strong butchers string from the back, through the top line of rings and back through the leather at the opposite corner. using a large eyed sailmakers needle I then proceeded to go through each of the punched holes in turn, over the string on the outside between the chain links and back through the same hole, pulling everything tight as I went along. The links have rounded edges and the string has proved to be very abrasion resistant in the past. We'll see how it goes anyway.
I did the bottom next and then the sides.
Next I will rig a padded neck strap. I'm tempted to use a spare Berghaus side pocket conversion into a small back pack strap ( the army copied them for the PLCE bergan ) but I'll have a root through the box of various straps, yokes and bits of webbing to see if anything more suitable is there.
I'm desperately short of buckles so rather than make one from scratch as i should have I used a roll pin one that wasn't perfect for the job but will do and can be replaced easily enough in the future. I'm also out of belt leather, well, belt leather that's long enough to go around me, so sewed a flat D ring ( not sure what the proper name is) that at a later date I can sew a belt end around but which for the time being I can slip a normal belt through and either punch a extra hole in near the buckle end of the belt to make a short loop with a long tail or just use the buckle as a toggle to stop the thing being pulled through.
I'm in two minds weather to back the whole thing with glued on felt, probably not as I tend to wear thick shirts anyway.
Anyroad house work to do so that's all for now.
ATB
Tom