The knife looks well mate
Your Heat treatment mentioned here baffles the hell out of me though.
Firstly, hardening/annealing temp is not going be below 800c, no matter what steel it is, that is the temp needed to make carbon do its thing. There are no alternative methods, there is no compromising on temperature. From what you said, that blade is either unhardened, or tempered to a point where its basically unhardened. Blade thickness has nothing to do with tempering temperature , only hold time at the correct temp is what matters, the thicker the steel, the longer you need to hold it at temp, but thats measure in inches.. From what you have said here, you have done every single thing incorrectly.
Crumbling? Explain that one for me mate please. How are you getting crumbling? you haven't heated it high enough to get any.........Think 1000C almost before any steel should start crumbling (and thats only carbons)
Also, NEVER grind the blade to its edge prior to heat treatment. NEVER.
The process is as follows...
Anneal the file.... (850C ish and hold for a minute. let cool as slowly as possible.)
Do the work that needs doing ( shape, grind, and drill)
Harden at 850C (roughly bright red to orange in a dark room)
Quench in warmed oil ( only warmed)
Check for straightness before its cold, bend back to shape if needed, BEFORE ITS COLD, preferably before it gets to " i can hold it with my bare hands" territory.
Temper roughly at 240c( this should give you a workable temper) for 1 hr MAX
Then, when done, finish off the grinding and the blade finish ( 90% should be done prior to hardening, both grinding and finishing..)
Attach handle.
Make sheath.
Job done!!!