Next Knife Build

Jul 24, 2017
1,163
444
somerset
they got it today


They got claret today as I tried to sand my finger down on the belt sander, then the sander fell off the bench onto my foot, then onto the shed floor where it proceeded to scoot across the floor like a rabid rc car, was quite funny really.
You have a psychotic sander, best get another one!
 
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Kepis

Full Member
Jul 17, 2005
6,849
2,749
Sussex
Got the knife build finished this afternoon, only one small error that i made and that is the lanyard tube is not straight, but considering my lack of dexterity and the fact it's drilled by hand and not in a drill press it's not too bad.

Glued up and cured ready for sanding to begin

20171222_145349 by Mark D Emery, on Flickr

20171222_145341 by Mark D Emery, on Flickr

Shape coming along nicely

20171222_154748 by Mark D Emery, on Flickr

You can see the wonky rear tube, adds character :)

20171222_154802 by Mark D Emery, on Flickr

top down view

20171222_154815 by Mark D Emery, on Flickr

Tidying up the front of the scales and trimming the excess epoxy impregnated felt away

20171222_155309 by Mark D Emery, on Flickr

The felt works quite well, being a soft material when it clamps up it fills any imperfections in the scales/tang

20171222_155318 by Mark D Emery, on Flickr

Finished for the time being, all bar cleaning out the front tube.

20171222_160155 by Mark D Emery, on Flickr

20171222_160216 by Mark D Emery, on Flickr


Im happier on this one as the top of the handle is flush with the tang, ie i didnt go mad with shaping and sanding this time, the handle is a bit thicker and slab sided at present, i may do some more shaping on it over time but will see how i get on with it first, the keen eyed amongst you will have noticed i pulled the scales a few mm further forward on this build too as i wanted try a slightly longer handle compared to last time.

Been an enjoyable build again, well apart from the argument with the belt sander yesterday.
 

Janne

Sent off - Not allowed to play
Feb 10, 2016
12,330
2,297
Grand Cayman, Norway, Sweden
Great job!
I have a table top drill, and even that one can not drill absolutely straight!

I discovered this: after the last sanding, but before oiling, I infuse the cloth with super glue. Some gentle sanding of that with 1500 grit paper and oiling produces a very nice looking "infill" !

If you want a more "show quality' surface, get some Beretta Stock Oil, made by Birchwood Casey. Maybe sold in UK under the Birchwood Casey name?

It produces a very glossy, but NOT slippery surface that gives an incredible depth to the wood/grain.
 

Robson Valley

On a new journey
Nov 24, 2014
9,959
2,669
McBride, BC
Put your belt sander aside for the time being and don't be too quick to prune that handle.
Your blade profile reminds me of an old Kershaw folder that I have buried in some kit.
Just to say that it's very useful in shape.

Size:
Palm up, in a fist-grip of the handle, the tips of your middle 2 fingers should just touch
the fat ball part of your thumb. I learned this for wood carving tool handles, elbow and D adzes as well (Kestrel Tool.)
For my big hands and long fingers, any handle blank of 7/8" x 7/8", rounded off, will be very comfortable for me to hold.
3/4" is the lower limit ( arthritis pains) and 1" just seems fat and unwieldy. Yeah, I was surprised, too.
 

Kepis

Full Member
Jul 17, 2005
6,849
2,749
Sussex
I like that! you know how some knives just look 'useable' - that one does.
I may copy that shape sometime if you don't mind :)

fil yer boots, shape is an ESEE izula, loads of profile pics on Google Images if you want a template
 

Janne

Sent off - Not allowed to play
Feb 10, 2016
12,330
2,297
Grand Cayman, Norway, Sweden
If I may do a 'users suggestion' do not cut out the inside of the tang like they did. Leave more steel where you want the brass/bronze pins /lanyard tube and drill through the tang. This will make the scales sit stronger. Glue AND pins/tube will hold them solidly fixed!.
 

Broch

Life Member
Jan 18, 2009
8,459
8,331
Mid Wales
www.mont-hmg.co.uk
If I may do a 'users suggestion' do not cut out the inside of the tang like they did. Leave more steel where you want the brass/bronze pins /lanyard tube and drill through the tang. This will make the scales sit stronger. Glue AND pins/tube will hold them solidly fixed!.

I haven't got the patience to remove that much metal :)
 

Kepis

Full Member
Jul 17, 2005
6,849
2,749
Sussex
Did a bit more on the knife build this afternoon, the shape and style of it were just not sitting right, so back to the work shop it was.

After a bit of hand sanding i got the shape refined and it now feels so much better in the hand, plus it doesn't look "slabby" any more, the other thing i changed was the front of the scales, it just didn't look right to me with the scales that far forward, so clamped the knife up and very carefully trimmed just a couple of mm off the front of each scale with a flush cut saw, looks much better now.

20171223_144752 by Mark D Emery, on Flickr

20171223_152117 by Mark D Emery, on Flickr

20171223_152133 by Mark D Emery, on Flickr

Gave it all a final rub down with 600 grit paper and then oiled it with a good dose of boiled linseed oil,

aa20171223_152845 by Mark D Emery, on Flickr


just the sheath to make for it now, but that might have to wait until next week.
 
Jul 24, 2017
1,163
444
somerset
Your right taking a tad off the fore end of the scale dose give a finer look, just that lower section of the scale will be a easy to chip off, everything is a compromise!
 
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