Hard epoxy material

Tengu

Full Member
Jan 10, 2006
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Or something similar.

like miliput, but I am not sure that is hard enough.

something heat setting like fimo might do

but it has to be strong

What do you suggest?
 

C_Claycomb

Moderator staff
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Oct 6, 2003
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Beware of heat cured materials.
PVC is quoted as having a glass transition temperature of between 60 - 82degC, while that Fimo clay is cured at 110degC. I had to repeatedly remind people I worked with that the PLA (glass transition temp 60degC) was not suitable for prototype tooling that would see 110C process temperatures. Finally having to prove the point practically...we were left with a solid puddle of what was once PLA tooling that looked like what happens to cheddar cheese under the grill!

Another thing is that many "hard" epoxies are also rather brittle, something which PVC is certainly not!

Finally, it matters not how strong or hard the repair material is if it does not form an equally strong bond with the PVC. I could not count the number of plastic repairs I have tried, or seen, where they failed at the interface with the base material. PVC and ABS are easier to glue than many other plastics, but still needs to be considered.

I think that my personal choice might be this stuff: Devcon Plastic Welder.

It is available in the UK, Axminster has it, as does Sussex Model and Amazon. It has a very similar hardness to PVC (compare them on the Shore D scale).

Long ago, someone kicked my Honda's wing mirror off, broke the bracket. I used that Devcon to reattach and it held for a couple years, until I decided to spend the £90 and fit a new mirror.
 
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C_Claycomb

Moderator staff
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Oct 6, 2003
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That plastic welder is not something that is easy to mould, like Milliput. Rather, you would need to make a form where you want the repair, glop the stuff in, let it cure, then shape the result with needle files and a scalpel. My experience with making things with Milliput isn't much different though, except that it stays where its put, mostly, without needing a former to hold it.
 

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