Yoyar's Brave Chili Dehydration Experiment

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My friend Yoyar has decided to go on a 14 day solo canoe loop through the north west corridors of Algonquin Provincial Park. It would seem that he has rediscovered the camping bug (his recent bout with a suspected cryptosporidium infection that followed our last camping trip notwithstanding). Since food is a significant portion of pack weight and volume, he thought it would be good to bring dehydrated food along with him. After watching a series of videos on YouTube by Tinny on dehydrating and camp cooking, he decided to plunge right into it.

He used his new Trangia (of which I am quite jealous) stove and GSI kettle.

He provided the following information and photographs on how to make dehydrated Chili:

"I picked up a Salton dehydrator, bought at a store in Mississauga, Ontario that sells seconds, i.e. items carrying no warranty. It cost around $30, and seems to do a great job.

Usually the store sells items that have been repackaged, have a cosmetic issue, or some other insignificant issues.


Since the dehydrating machine's trays are perforated (to allow air to flow through), and since I was dehydrating a liquid (Chili), you will need some parchment paper.


In the image above, you can see the steam and moisture collecting on the lid as the chili dehydrates.


I put the dehydrator under the hood fan in the kitchen to get rid of the heat it generates.


I also picked up a Seal a Meal at same store, so that I can vacuum-seal the food.


Here is my recipe:
  • Packet of store-bought chili seasoning
  • 1 pound of ground beef
  • 1 can of red kidney beans
  • 1 can of tomato sauce
  • 5 small tomatoes, diced
  • Onion and garlic to taste
  • Black pepper
  • Salt
  • Cayenne pepper

Caramelize the onions and lightly fry the garlic (not too much or it will taste bitter). Then brown the meat thoroughly.


Remove lots of the fat from the meat using some paper towels, but you want to leave some fat in for calories and flavour (since I'm going to vacuum seal and freeze I don't worry about fat going rancid in the air).


Then deglaze the pan with some water and add the seasoning. Don't make it watery, just enough water to make a paste.


Add all the other ingredients and simmer until the chili is thick. Since we're going to be dehydrating, simmering until the chili is thicker than usual is a good idea.


Using a wooden spoon, just spread out the chili amount onto the parchment paper that you earlier cut out to the size of the tray.


A hole in the middle of the parchment seems like a good idea, cause the dehydrator has a hole there.


Dehydrate for 24 hours.


It comes off the paper easily in crispy chunks, I put the chunks in a bowl and crunched them up some more. I'd say it weighs maybe 1/4 of what it started out as.


I used the Seal a Meal on the bits and it seemed to work nicely. I then put it in the freezer.


The amount I made was equivalent to 3 hydrated ladles full, which with some pasta or rice would be quite a big meal."



So after rehydrating it, his verdict was that he probably dehydrated it for too long. It had a burnt flavour to it all. So he will be working on improving the process, and will probably send updates...


Maybe he'll mail some to me to try out...

Cheers,

Mungo
 

Shewie

Mod
Mod
Dec 15, 2005
24,259
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Yorkshire
I've been banging on about having a go at a DIY job for ages so I salvaged a big monitor box from work last week with the intention of having a go.

There's good tutorials on the web for homemade efforts involving a foil lined box and a light bulb.
 

AJB

Native
Oct 2, 2004
1,821
9
56
Lancashire
Tinny is a god, and a really nice guy having swapped a few email with him. I've been watching his blogs for years and have learnt so much...

http://www.minibulldesign.com/

If you're interested, hunt down his videos on cooking for the dehydrator - very interesting.

Nice thread and I look forward to your tips on getting it right.

AJB
 

AJB

Native
Oct 2, 2004
1,821
9
56
Lancashire
Hi Mungo,

Last week I eventually bought a dehydrator and a Seal a Meal!

I’ve spent the week dehydrating anything that doesn’t move and something’s that do and vacuum packing everything else. Coincidentally (as I’d forgotten your thread) yesterday I made a chilli and dried it overnight – it worked great and when I rehydrated a portion for lunch I couldn’t really tell the difference - brilliant! But when I came to vac pack it, after a few minutes all the packages failed. I eventually worked out that the chilli grains were so sharp they punctured the Seal a Meal bags. I crushed the contents with a rolling pin and tried again, three of the four are still ok but one has failed again and I guess my crushed chilli is now a spicy gravy!

Have you had this problem, do you have a fix and do you have any good recipes?

Many thanks

Andy
 

TeeDee

Full Member
Nov 6, 2008
10,497
3,700
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Exeter
Can you not blender the hell out of it first? I realise it will be a bit of a 'paste' consistency but its still going to taste reasonable isn't it.

Good thread , off to look for a cheap dehydrator.


edit;- Good enough for Heston. Maybe do the sauce , the beans and the meat separately? then recombine at the end?
 
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